Thermography - Avoid Unplanned
Outages and Shutdowns.
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What
is Thermography? Thermal
Imaging, or infrared thermography, graphically displays the
thermal, or heat energy that is radiated by and object.
Thermal imaging is the technique that measures the infrared
radiation emitted from a surface.
The infrared thermal camera provides the means to evaluate
and convert this energy into meaningful data, temperatures.
Components in various states of failure will emit more thermal
radiation as a direct result of more energy being dissipated
into the components. This additional energy is usually increased
friction in mechanical devices or higher resistance in electrical
devices.
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What We Do..... Our
trained thermographers utilize a Thermal Trend Infrared Database
to manage all inspections, collect and review data and generate
reports. The system manages the inspection scheduling, equipment
inventory, problem trends and repair reconciliation. Once
on-site we first inventory and scan all equipment to be inspected.
Information on any problems are observed and verification
of the test status of each piece of equipment is entered directly
into the database during the inspection. When the inspection
is complete, the information is synchronized on a desktop
computer for report generation.
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Electrical.....
"Abnormal heating is associated
with possible failure."
Contact Problems: Heating
is produced by current flow through a contact with higher than
normal electrical resistance. This type of problem is typically
associated with switch contacts and connectors. The actual point
of heating may often begin very small and continue to expand
until it becomes a serious defect. Thermography will easily
identify such thermal problems and provide the information to
correct the problems before they become a failure or fire.
Electrical Distribution: Literally
hundreds of different components make up an electrical system.
These components relate to transformers, switchgear, breakers,
meters, local power distribution panels, appliance panels, and
PDUs. Utilizing the Thermography Predictive Maintenance Program
will help to reduce impending electrical problems thus saving
on costly down time and wasted energy that is dissipated as
heat. |
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Utility.....
Infrared imaging and temperature
analysis have become a necessity to efficiently and accurately
monitor substations, transmission lines, power connections,
and other transmission equipment. With the Thermography Program,
we are able to diagnose potential problems before they become
catastrophic, saving significant dollars on extensive repairs
and down time. Utility companies utilizing the Thermography
Program will be able to increase system reliability, conserve
costs, and SAVE money. |

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Mechanical.....
"Abnormal heating is associated
with possible failure."
In all commercial and industrial plants there is a diverse collection
of different equipment that can be successfully inspected using
the Thermography Predictive Maintenance Program. For most mechanical
equipment the techniques used to inspect the equipment are straight
forward, but some specific knowledge and experience may be required.
Basically, the technician doing the inspection should have a
basic understanding in the operation of the system being inspected
and the heat flow characteristics. The Technician should also
understand heat related failure mechanisms, have safety inspection
procedures and observe the machinery during startup and cool
down as well as normal operation. With this information in hand
along with the past thermal inspection images the technician
will be able to accurately assess any problems that may be developing
with the system.
Thermography has been successfully used to identify heat problems
such as misalignments in rotating equipment, pulleys and drive
belts, high bearing and oil temperatures, anomalies in HVAC,
boiler and chiller units just to name a few applications. |
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Process.....
In order to maintain peak performance
of equipment used within the processing industry, a preventative
maintenance program in essential. The PSC Thermography Predictive
Maintenance Program will provide the knowledge needed to be
able to operate at optimum performance. The Thermal Program
can assist in identifying issues such as the conveyor belt "hot
spots", or de-lamination, frozen bearings, or heat fluctuations
in drying furnaces, Basically, the Identification of potential
problems is endless. |
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Building Envelope.....
The primary diagnostic procedure
for determining the thermal performance of a building envelop
is infrared thermography. It can be used to identify heating
and cooling losses due to poor construction, missing or inadequate
insulation and moisture intrusion. Correcting these types of
defects plays a significant role in increasing building efficiency
and structural integrity. Thermography can help identify surface
temperature variations of the building envelop, that relates
to problems in the structure, thermal bridging, moisture
content and air leakage. Two primary mechanisms for
heat loss in buildings are conduction losses through
the walls and air leakage. Both can be accurately identified
from the surface of the building by utilizing infrared thermography.
Early correction of these problems can be made before extensive
damage occurs. |
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The Value of Infrared Predictive Inspection Programs:
- Locate failures before they
happen.
- Verify New Equipment installations
and establish baselines for future inspections.
- Potential problems are tracked
and trend identified.
- Get easy to understand reports
with thermographic images with temperature information.
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Call
for a free initial consultation 631-841-2300
Or contact us via email - Contact
Us |
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Download
Brochure |
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